You are here: Home » Products » Truck Scale » Pit-Mounted Truck Scales

Pit-Mounted Truck Scales

  • Pit-mounted Truck Scale

  • QC Weighing

  • Carbon Steel

  • 3X6~3.4X24(customized)

  • 10T~120T

Availability:
facebook sharing button
twitter sharing button
line sharing button
wechat sharing button
linkedin sharing button
pinterest sharing button
whatsapp sharing button
sharethis sharing button


QC Pit-Mounted Truck Scale Down Load

QC weighing truck scale catalog.pdf

Overview About Pit-Mounted Truck Scale


Introduction To Pit-Mounted Truck Scale

A pit-mounted truck scale, as the name suggests, is installed in a pit dug into the ground. The weighing platform is flush with the ground level, allowing vehicles to easily drive onto the scale without the need for ramps. This design makes pit-mounted scales particularly suitable for sites with limited space or where ease of access is a priority.


Pit-Mounted Truck Scale — QC Weighing


Ordinary Specification


Model SCS-10 SCS-20 SCS-30 SCS-40 SCS-50 SCS-60 SCS-80 SCS-100 SCS-120 SCS-150 SCS-200
Max Capacity(T) 10 20 30 40 50 60 80 100 120 150 200
Standard Division(Kg) 5 10 10 10 20 20 20 50 50 50 50
Accurate Division(Kg) 2 2 5 5 5 5 10 10 10 20 50
Platform Size: W x L (M)                                                          Optimization Specification
3x6





3x7




3x8






3x9






3x10






3x12





3x14






3x16






3x18






3.4x16






3.4x18






3.4x21






3.4x24







Technical Parameters


Model No.: SCS-XXX

Material: Q235 Steel

Weighing Capacity: 10~200T

Platform Width: 3~3.4m or Customized

Platform Length: 6~24m or Customized

Plate Thickness: 8~14mm or Customized

Installation: Weighbridge

Scale Structure: U-Type Steel

Division: 5kg/10kg/20kg/50kg

Unit of Measure: kg or lbs

Accuracy: OIML III

HS Code: 8423891090

Sizes and colors can be customized according to your needs.


Components Of Pit-Mounted Truck Scale


Weighing Platform

This is the surface on which the truck rests during weighing. It's usually made of heavy-duty steel to withstand the weight of trucks and their cargo. The platform is supported by load-bearing beams that distribute the weight evenly across the scale.


Foundation Pit

The foundation pit is an excavation in the ground where the scale platform is installed. It provides a recessed area for the scale platform to sit flush with the surrounding ground level, allowing vehicles to drive onto and off the scale easily.


Loading Ramps

These facilitate smooth transitions between truck beds and warehouse floors. Access ramps provide a smooth transition for trucks entering and exiting the scale platform. They are designed to handle heavy loads and accommodate different truck heights for seamless weighing.


Load Cells

These are the sensors responsible for measuring the weight of the truck as it drives onto the scale platform. Load cells are strategically placed at multiple points under the scale to accurately capture the weight distribution.


Indicator/Terminal

This is the device that displays the weight readings from the scale. Modern scale indicators come with digital displays and user-friendly interfaces for easy operation. They may also have connectivity options for data transmission and integration with other systems.


Software and Connectivity

Some advanced above-ground truck scales are equipped with software applications that manage and analyze weight data. They may also have connectivity features for remote access, data storage, and integration with fleet management systems.


pit-mounted scale-qc weighing



Manufacturing Process Of Truck Scale


The manufacturing process of a truck scale involves several stages to produce a durable and accurate weighing system suitable for heavy-duty industrial use.



scale manufacturing process


Why Choose Pit-Mounted Truck Scale


In the world of logistics and transportation, the installation of pit-mounted truck systems has emerged as a practical and efficient solution for businesses looking to optimize their operations.


Features Of Pit-Mounted Truck Scale


Pit-Mounted truck scales offer a range of features that make them essential equipment for accurate and efficient weighing of heavy vehicles and cargo in industrial environments. Here are the key features of pit-mounted truck scales:


Heavy-Duty Construction


Pit-mounted truck scales are built with durable materials like steel or concrete to withstand heavy loads and harsh industrial conditions. This sturdy construction ensures longevity and reliability in weighing operations.


High Accuracy

These scales are designed to provide precise weight measurements, critical for industries such as logistics, agriculture, mining, and waste management where accurate load measurements are essential for operations and compliance.

Multiple Load Cells

Pit-mounted truck scales utilize multiple load cells strategically placed beneath the scale platform to evenly distribute weight and enhance accuracy. This design ensures reliable weight readings regardless of where the vehicle is positioned on the scale.

Modular Design

Many pit-mounted truck scales feature a modular design, allowing for easy assembly, disassembly, and relocation if necessary. This flexibility is beneficial for businesses that may need to move or expand their weighing operations.

Integration Benefits

Many pit-mounted truck scales are designed for seamless integration with other systems such as ERP software, fleet management systems, and logistics platforms.


Advantages Of Pit-Mounted Truck Scale


Pit-mounted truck scales operate using load cells installed beneath the scale platform to measure the weight of the vehicle and its cargo. This design offers several advantages:


1.Ease of Access

Since the scale is level with the ground, trucks can easily drive onto it without requiring additional space for ramps or inclines, making it suitable for areas with limited space.


2.Reduced Wear and Tear

The flush-mounted design minimizes wear and tear on truck tires and suspension systems compared to scales with ramps, leading to lower maintenance costs and longer equipment lifespan.


3.Improved Safety

Pit-mounted scales offer a lower profile, reducing the risk of accidents such as tripping or falling that can occur with above-ground scales.


4.Accuracy

By eliminating the need for ramps, pit-mounted scales provide more consistent and accurate weighing results, as there is less potential for variations in weight caused by uneven loading or positioning of the vehicle.


5.Space Efficiency

Pit-mounted scales are ideal for facilities where space is limited, as they do not require additional space for ramps or approaches.


Installation Process Of Pit-Mounted Truck Scale


The installation process of a pit-mounted truck scale involves several steps to ensure proper setup and functionality. Here's an overview of the typical installation process:


  1. Site Preparation: Excavate the foundation pit according to the dimensions and specifications provided by the manufacturer. Ensure the pit is level, properly compacted, and free from debris or obstructions.

  2. Foundation Construction: Construct a reinforced concrete foundation within the excavated pit to support the scale platform and support structure. Follow the manufacturer's guidelines for the type and amount of reinforcement required.

  3. Placement of Load Cells: Install the load cells in designated locations beneath the scale platform. Ensure they are securely mounted and properly aligned to accurately measure the weight of the vehicles.

  4. Assembly of Support Structure: Assemble the support structure, including beams, girders, and other components, according to the manufacturer's instructions. Ensure all connections are tight and secure.

  5. Installation of Scale Platform: Lower the scale platform into the foundation pit, ensuring it is positioned correctly and level with the surrounding ground. Secure the scale platform to the support structure to prevent movement or shifting.

  6. Connection of Load Cells: Connect the load cells to the junction box using appropriate cables and wiring. Ensure all connections are properly insulated and sealed to prevent moisture ingress or damage.

  7. Electrical Wiring: Route electrical wiring from the load cells and junction box to the indicator/display unit. Connect the wiring according to the manufacturer's specifications, ensuring proper grounding and insulation.

  8. Calibration: Calibrate the truck scale to ensure accurate weighing. This involves adjusting the settings and parameters of the scale to account for factors such as load cell sensitivity, environmental conditions, and calibration standards.

  9. Testing: Perform thorough testing of the scale to verify its accuracy and functionality. Test various load scenarios using known weights or calibrated test trucks to ensure consistent and reliable weighing results.

  10. Commissioning: Once testing is complete and the scale is deemed operational, commission the scale for regular use. Train personnel on how to operate the scale safely and efficiently, and establish maintenance procedures to ensure ongoing performance.

  11. Finalization and Compliance: Complete any final documentation, certification, or compliance requirements as per local regulations and industry standards. Ensure all safety measures and protocols are in place before putting the scale into service.


Application Of Pit-Mounted Truck Scale


scale application


• Warehousing and Logistics

Streamlining the movement of goods in distribution centers.

• Temporary Sites

Ideal for pop-up events or seasonal operations.

• Mining Industry

Determining the volume of extracted materials and ensuring compliance with transport regulations.

• Waste Management

Aiding in efficient disposal and recycling processes.




Factory Show Of Pit-Mounted Truck Scale


factoryExhibition


After Service —— QC Weighing


1.Operator Training and Support


Provide ongoing training and support for operators responsible for using the truck scale. Ensure they understand proper operating procedures, safety protocols, and troubleshooting techniques to address common issues. Regular training sessions can improve efficiency and reduce the risk of operator errors.


2.Repair and Replacement of Components


Address any issues free and promptly in one year by repairing or replacing damaged or malfunctioning components. This may include replacing load cells, cables, junction boxes, or electronic parts that are no longer functioning properly(except for natural disasters and man-made damage).


3.Software Updates and System Upgrades


Stay updated with the latest software releases and system upgrades for the truck scale. Install software updates provided by the manufacturer to enhance performance, add new features, or address security vulnerabilities. Consider upgrading the scale's system hardware if needed to meet changing operational requirements.


4.Emergency Response and Service Agreements


Maintain service agreements with qualified technicians or service providers 24h remote hotline technical assistance to urgent service requests and provide onsite assistance when needed.


FAQs For Pit-Mounted Truck Scale


Q:Are pit-mounted truck scales suitable for all types of vehicles?

A:Pit-mounted truck scales are suitable for a wide range of vehicles, including trucks, trailers, and other heavy-duty vehicles commonly used in industrial and commercial settings.


Q:What are the common maintenance challenges associated with pit-mounted truck scales?

A:Common maintenance challenges include calibration drift, debris accumulation in the pit, and wear and tear on load cells and other components due to heavy usage.


Q:Can pit-mounted truck scales be relocated if needed?

A:While pit-mounted truck scales are typically installed in a fixed location, they can be relocated with proper planning and professional assistance, although this process may involve significant time and cost.


Q:How long does it take to install a pit-mounted truck scale?

A:The installation time can vary depending on factors such as site conditions, scale size, and complexity of installation. On average, it may take several days to complete the installation process.


Q:Are there any safety considerations to keep in mind when using pit-mounted truck scales?

A:Safety considerations include proper signage and markings around the scale area, regular inspection of the pit for hazards, and employee training on safe operating procedures.




Previous: 
Next: 

Product Category

Leading Weight Scale Manufacturer
Products
About Qichuang
© COPYRIGHT 2024 CHANGZHOU QICHUANG ELECTRONIC WEIGHING APPARATUS CO., LTD. ALL RIGHTS RESERVED.