Pit-mounted Truck Scale
QC Weighing
Carbon Steel
3X6~3.4X24(customized)
10T~120T
Availability: | |
---|---|
QC weighing truck scale catalog.pdf
A pit-mounted truck scale, as the name suggests, is installed in a pit dug into the ground. The weighing platform is flush with the ground level, allowing vehicles to easily drive onto the scale without the need for ramps. This design makes pit-mounted scales particularly suitable for sites with limited space or where ease of access is a priority.
Model | SCS-10 | SCS-20 | SCS-30 | SCS-40 | SCS-50 | SCS-60 | SCS-80 | SCS-100 | SCS-120 | SCS-150 | SCS-200 |
---|---|---|---|---|---|---|---|---|---|---|---|
Max Capacity(T) | 10 | 20 | 30 | 40 | 50 | 60 | 80 | 100 | 120 | 150 | 200 |
Standard Division(Kg) | 5 | 10 | 10 | 10 | 20 | 20 | 20 | 50 | 50 | 50 | 50 |
Accurate Division(Kg) | 2 | 2 | 5 | 5 | 5 | 5 | 10 | 10 | 10 | 20 | 50 |
Platform Size: W x L (M) | Optimization Specification | ||||||||||
3x6 | ★ | ★ | ★ | ★ | ★ | ||||||
3x7 | ★ | ★ | ★ | ★ | ★ | ★ | |||||
3x8 | ★ | ★ | ★ | ★ | |||||||
3x9 | ★ | ★ | ★ | ★ | |||||||
3x10 | ★ | ★ | ★ | ★ | |||||||
3x12 | ★ | ★ | ★ | ★ | ★ | ||||||
3x14 | ★ | ★ | ★ | ★ | |||||||
3x16 | ★ | ★ | ★ | ★ | |||||||
3x18 | ★ | ★ | ★ | ★ | |||||||
3.4x16 | ★ | ★ | ★ | ★ | |||||||
3.4x18 | ★ | ★ | ★ | ★ | |||||||
3.4x21 | ★ | ★ | ★ | ★ | |||||||
3.4x24 | ★ | ★ | ★ | ★ |
Model No.: SCS-XXX
Material: Q235 Steel
Weighing Capacity: 10~200T
Platform Width: 3~3.4m or Customized
Platform Length: 6~24m or Customized
Plate Thickness: 8~14mm or Customized
Installation: Weighbridge
Scale Structure: U-Type Steel
Division: 5kg/10kg/20kg/50kg
Unit of Measure: kg or lbs
Accuracy: OIML III
HS Code: 8423891090
Sizes and colors can be customized according to your needs.
This is the surface on which the truck rests during weighing. It's usually made of heavy-duty steel to withstand the weight of trucks and their cargo. The platform is supported by load-bearing beams that distribute the weight evenly across the scale.
The foundation pit is an excavation in the ground where the scale platform is installed. It provides a recessed area for the scale platform to sit flush with the surrounding ground level, allowing vehicles to drive onto and off the scale easily.
These facilitate smooth transitions between truck beds and warehouse floors. Access ramps provide a smooth transition for trucks entering and exiting the scale platform. They are designed to handle heavy loads and accommodate different truck heights for seamless weighing.
These are the sensors responsible for measuring the weight of the truck as it drives onto the scale platform. Load cells are strategically placed at multiple points under the scale to accurately capture the weight distribution.
This is the device that displays the weight readings from the scale. Modern scale indicators come with digital displays and user-friendly interfaces for easy operation. They may also have connectivity options for data transmission and integration with other systems.
Some advanced above-ground truck scales are equipped with software applications that manage and analyze weight data. They may also have connectivity features for remote access, data storage, and integration with fleet management systems.
The manufacturing process of a truck scale involves several stages to produce a durable and accurate weighing system suitable for heavy-duty industrial use.
In the world of logistics and transportation, the installation of pit-mounted truck systems has emerged as a practical and efficient solution for businesses looking to optimize their operations.
Pit-Mounted truck scales offer a range of features that make them essential equipment for accurate and efficient weighing of heavy vehicles and cargo in industrial environments. Here are the key features of pit-mounted truck scales:
Heavy-Duty Construction | Pit-mounted truck scales are built with durable materials like steel or concrete to withstand heavy loads and harsh industrial conditions. This sturdy construction ensures longevity and reliability in weighing operations. |
High Accuracy | These scales are designed to provide precise weight measurements, critical for industries such as logistics, agriculture, mining, and waste management where accurate load measurements are essential for operations and compliance. |
Multiple Load Cells | Pit-mounted truck scales utilize multiple load cells strategically placed beneath the scale platform to evenly distribute weight and enhance accuracy. This design ensures reliable weight readings regardless of where the vehicle is positioned on the scale. |
Modular Design | Many pit-mounted truck scales feature a modular design, allowing for easy assembly, disassembly, and relocation if necessary. This flexibility is beneficial for businesses that may need to move or expand their weighing operations. |
Integration Benefits | Many pit-mounted truck scales are designed for seamless integration with other systems such as ERP software, fleet management systems, and logistics platforms. |
Pit-mounted truck scales operate using load cells installed beneath the scale platform to measure the weight of the vehicle and its cargo. This design offers several advantages:
Since the scale is level with the ground, trucks can easily drive onto it without requiring additional space for ramps or inclines, making it suitable for areas with limited space.
The flush-mounted design minimizes wear and tear on truck tires and suspension systems compared to scales with ramps, leading to lower maintenance costs and longer equipment lifespan.
Pit-mounted scales offer a lower profile, reducing the risk of accidents such as tripping or falling that can occur with above-ground scales.
By eliminating the need for ramps, pit-mounted scales provide more consistent and accurate weighing results, as there is less potential for variations in weight caused by uneven loading or positioning of the vehicle.
Pit-mounted scales are ideal for facilities where space is limited, as they do not require additional space for ramps or approaches.
The installation process of a pit-mounted truck scale involves several steps to ensure proper setup and functionality. Here's an overview of the typical installation process:
Site Preparation: Excavate the foundation pit according to the dimensions and specifications provided by the manufacturer. Ensure the pit is level, properly compacted, and free from debris or obstructions.
Foundation Construction: Construct a reinforced concrete foundation within the excavated pit to support the scale platform and support structure. Follow the manufacturer's guidelines for the type and amount of reinforcement required.
Placement of Load Cells: Install the load cells in designated locations beneath the scale platform. Ensure they are securely mounted and properly aligned to accurately measure the weight of the vehicles.
Assembly of Support Structure: Assemble the support structure, including beams, girders, and other components, according to the manufacturer's instructions. Ensure all connections are tight and secure.
Installation of Scale Platform: Lower the scale platform into the foundation pit, ensuring it is positioned correctly and level with the surrounding ground. Secure the scale platform to the support structure to prevent movement or shifting.
Connection of Load Cells: Connect the load cells to the junction box using appropriate cables and wiring. Ensure all connections are properly insulated and sealed to prevent moisture ingress or damage.
Electrical Wiring: Route electrical wiring from the load cells and junction box to the indicator/display unit. Connect the wiring according to the manufacturer's specifications, ensuring proper grounding and insulation.
Calibration: Calibrate the truck scale to ensure accurate weighing. This involves adjusting the settings and parameters of the scale to account for factors such as load cell sensitivity, environmental conditions, and calibration standards.
Testing: Perform thorough testing of the scale to verify its accuracy and functionality. Test various load scenarios using known weights or calibrated test trucks to ensure consistent and reliable weighing results.
Commissioning: Once testing is complete and the scale is deemed operational, commission the scale for regular use. Train personnel on how to operate the scale safely and efficiently, and establish maintenance procedures to ensure ongoing performance.
Finalization and Compliance: Complete any final documentation, certification, or compliance requirements as per local regulations and industry standards. Ensure all safety measures and protocols are in place before putting the scale into service.
Provide ongoing training and support for operators responsible for using the truck scale. Ensure they understand proper operating procedures, safety protocols, and troubleshooting techniques to address common issues. Regular training sessions can improve efficiency and reduce the risk of operator errors.
Address any issues free and promptly in one year by repairing or replacing damaged or malfunctioning components. This may include replacing load cells, cables, junction boxes, or electronic parts that are no longer functioning properly(except for natural disasters and man-made damage).
Stay updated with the latest software releases and system upgrades for the truck scale. Install software updates provided by the manufacturer to enhance performance, add new features, or address security vulnerabilities. Consider upgrading the scale's system hardware if needed to meet changing operational requirements.
Maintain service agreements with qualified technicians or service providers 24h remote hotline technical assistance to urgent service requests and provide onsite assistance when needed.
A:Pit-mounted truck scales are suitable for a wide range of vehicles, including trucks, trailers, and other heavy-duty vehicles commonly used in industrial and commercial settings.
A:Common maintenance challenges include calibration drift, debris accumulation in the pit, and wear and tear on load cells and other components due to heavy usage.
A:While pit-mounted truck scales are typically installed in a fixed location, they can be relocated with proper planning and professional assistance, although this process may involve significant time and cost.
A:The installation time can vary depending on factors such as site conditions, scale size, and complexity of installation. On average, it may take several days to complete the installation process.
A:Safety considerations include proper signage and markings around the scale area, regular inspection of the pit for hazards, and employee training on safe operating procedures.
QC weighing truck scale catalog.pdf
A pit-mounted truck scale, as the name suggests, is installed in a pit dug into the ground. The weighing platform is flush with the ground level, allowing vehicles to easily drive onto the scale without the need for ramps. This design makes pit-mounted scales particularly suitable for sites with limited space or where ease of access is a priority.
Model | SCS-10 | SCS-20 | SCS-30 | SCS-40 | SCS-50 | SCS-60 | SCS-80 | SCS-100 | SCS-120 | SCS-150 | SCS-200 |
---|---|---|---|---|---|---|---|---|---|---|---|
Max Capacity(T) | 10 | 20 | 30 | 40 | 50 | 60 | 80 | 100 | 120 | 150 | 200 |
Standard Division(Kg) | 5 | 10 | 10 | 10 | 20 | 20 | 20 | 50 | 50 | 50 | 50 |
Accurate Division(Kg) | 2 | 2 | 5 | 5 | 5 | 5 | 10 | 10 | 10 | 20 | 50 |
Platform Size: W x L (M) | Optimization Specification | ||||||||||
3x6 | ★ | ★ | ★ | ★ | ★ | ||||||
3x7 | ★ | ★ | ★ | ★ | ★ | ★ | |||||
3x8 | ★ | ★ | ★ | ★ | |||||||
3x9 | ★ | ★ | ★ | ★ | |||||||
3x10 | ★ | ★ | ★ | ★ | |||||||
3x12 | ★ | ★ | ★ | ★ | ★ | ||||||
3x14 | ★ | ★ | ★ | ★ | |||||||
3x16 | ★ | ★ | ★ | ★ | |||||||
3x18 | ★ | ★ | ★ | ★ | |||||||
3.4x16 | ★ | ★ | ★ | ★ | |||||||
3.4x18 | ★ | ★ | ★ | ★ | |||||||
3.4x21 | ★ | ★ | ★ | ★ | |||||||
3.4x24 | ★ | ★ | ★ | ★ |
Model No.: SCS-XXX
Material: Q235 Steel
Weighing Capacity: 10~200T
Platform Width: 3~3.4m or Customized
Platform Length: 6~24m or Customized
Plate Thickness: 8~14mm or Customized
Installation: Weighbridge
Scale Structure: U-Type Steel
Division: 5kg/10kg/20kg/50kg
Unit of Measure: kg or lbs
Accuracy: OIML III
HS Code: 8423891090
Sizes and colors can be customized according to your needs.
This is the surface on which the truck rests during weighing. It's usually made of heavy-duty steel to withstand the weight of trucks and their cargo. The platform is supported by load-bearing beams that distribute the weight evenly across the scale.
The foundation pit is an excavation in the ground where the scale platform is installed. It provides a recessed area for the scale platform to sit flush with the surrounding ground level, allowing vehicles to drive onto and off the scale easily.
These facilitate smooth transitions between truck beds and warehouse floors. Access ramps provide a smooth transition for trucks entering and exiting the scale platform. They are designed to handle heavy loads and accommodate different truck heights for seamless weighing.
These are the sensors responsible for measuring the weight of the truck as it drives onto the scale platform. Load cells are strategically placed at multiple points under the scale to accurately capture the weight distribution.
This is the device that displays the weight readings from the scale. Modern scale indicators come with digital displays and user-friendly interfaces for easy operation. They may also have connectivity options for data transmission and integration with other systems.
Some advanced above-ground truck scales are equipped with software applications that manage and analyze weight data. They may also have connectivity features for remote access, data storage, and integration with fleet management systems.
The manufacturing process of a truck scale involves several stages to produce a durable and accurate weighing system suitable for heavy-duty industrial use.
In the world of logistics and transportation, the installation of pit-mounted truck systems has emerged as a practical and efficient solution for businesses looking to optimize their operations.
Pit-Mounted truck scales offer a range of features that make them essential equipment for accurate and efficient weighing of heavy vehicles and cargo in industrial environments. Here are the key features of pit-mounted truck scales:
Heavy-Duty Construction | Pit-mounted truck scales are built with durable materials like steel or concrete to withstand heavy loads and harsh industrial conditions. This sturdy construction ensures longevity and reliability in weighing operations. |
High Accuracy | These scales are designed to provide precise weight measurements, critical for industries such as logistics, agriculture, mining, and waste management where accurate load measurements are essential for operations and compliance. |
Multiple Load Cells | Pit-mounted truck scales utilize multiple load cells strategically placed beneath the scale platform to evenly distribute weight and enhance accuracy. This design ensures reliable weight readings regardless of where the vehicle is positioned on the scale. |
Modular Design | Many pit-mounted truck scales feature a modular design, allowing for easy assembly, disassembly, and relocation if necessary. This flexibility is beneficial for businesses that may need to move or expand their weighing operations. |
Integration Benefits | Many pit-mounted truck scales are designed for seamless integration with other systems such as ERP software, fleet management systems, and logistics platforms. |
Pit-mounted truck scales operate using load cells installed beneath the scale platform to measure the weight of the vehicle and its cargo. This design offers several advantages:
Since the scale is level with the ground, trucks can easily drive onto it without requiring additional space for ramps or inclines, making it suitable for areas with limited space.
The flush-mounted design minimizes wear and tear on truck tires and suspension systems compared to scales with ramps, leading to lower maintenance costs and longer equipment lifespan.
Pit-mounted scales offer a lower profile, reducing the risk of accidents such as tripping or falling that can occur with above-ground scales.
By eliminating the need for ramps, pit-mounted scales provide more consistent and accurate weighing results, as there is less potential for variations in weight caused by uneven loading or positioning of the vehicle.
Pit-mounted scales are ideal for facilities where space is limited, as they do not require additional space for ramps or approaches.
The installation process of a pit-mounted truck scale involves several steps to ensure proper setup and functionality. Here's an overview of the typical installation process:
Site Preparation: Excavate the foundation pit according to the dimensions and specifications provided by the manufacturer. Ensure the pit is level, properly compacted, and free from debris or obstructions.
Foundation Construction: Construct a reinforced concrete foundation within the excavated pit to support the scale platform and support structure. Follow the manufacturer's guidelines for the type and amount of reinforcement required.
Placement of Load Cells: Install the load cells in designated locations beneath the scale platform. Ensure they are securely mounted and properly aligned to accurately measure the weight of the vehicles.
Assembly of Support Structure: Assemble the support structure, including beams, girders, and other components, according to the manufacturer's instructions. Ensure all connections are tight and secure.
Installation of Scale Platform: Lower the scale platform into the foundation pit, ensuring it is positioned correctly and level with the surrounding ground. Secure the scale platform to the support structure to prevent movement or shifting.
Connection of Load Cells: Connect the load cells to the junction box using appropriate cables and wiring. Ensure all connections are properly insulated and sealed to prevent moisture ingress or damage.
Electrical Wiring: Route electrical wiring from the load cells and junction box to the indicator/display unit. Connect the wiring according to the manufacturer's specifications, ensuring proper grounding and insulation.
Calibration: Calibrate the truck scale to ensure accurate weighing. This involves adjusting the settings and parameters of the scale to account for factors such as load cell sensitivity, environmental conditions, and calibration standards.
Testing: Perform thorough testing of the scale to verify its accuracy and functionality. Test various load scenarios using known weights or calibrated test trucks to ensure consistent and reliable weighing results.
Commissioning: Once testing is complete and the scale is deemed operational, commission the scale for regular use. Train personnel on how to operate the scale safely and efficiently, and establish maintenance procedures to ensure ongoing performance.
Finalization and Compliance: Complete any final documentation, certification, or compliance requirements as per local regulations and industry standards. Ensure all safety measures and protocols are in place before putting the scale into service.
Provide ongoing training and support for operators responsible for using the truck scale. Ensure they understand proper operating procedures, safety protocols, and troubleshooting techniques to address common issues. Regular training sessions can improve efficiency and reduce the risk of operator errors.
Address any issues free and promptly in one year by repairing or replacing damaged or malfunctioning components. This may include replacing load cells, cables, junction boxes, or electronic parts that are no longer functioning properly(except for natural disasters and man-made damage).
Stay updated with the latest software releases and system upgrades for the truck scale. Install software updates provided by the manufacturer to enhance performance, add new features, or address security vulnerabilities. Consider upgrading the scale's system hardware if needed to meet changing operational requirements.
Maintain service agreements with qualified technicians or service providers 24h remote hotline technical assistance to urgent service requests and provide onsite assistance when needed.
A:Pit-mounted truck scales are suitable for a wide range of vehicles, including trucks, trailers, and other heavy-duty vehicles commonly used in industrial and commercial settings.
A:Common maintenance challenges include calibration drift, debris accumulation in the pit, and wear and tear on load cells and other components due to heavy usage.
A:While pit-mounted truck scales are typically installed in a fixed location, they can be relocated with proper planning and professional assistance, although this process may involve significant time and cost.
A:The installation time can vary depending on factors such as site conditions, scale size, and complexity of installation. On average, it may take several days to complete the installation process.
A:Safety considerations include proper signage and markings around the scale area, regular inspection of the pit for hazards, and employee training on safe operating procedures.