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Carbon Steel Double Deck Floor Scale

  • Carbon Steel Double Deck Floor Scale

  • QC Weighing

  • Carbon Steel

  • 0.8X0.8M~2X3M(or customized)

  • 0.5T~10T

Availability:
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Overview About Carbon Steel Double Deck Floor Scale


Introduction to carbon steel floor scale


Are you looking for a robust, accurate, and easy-to-use weighing solution for your industrial or commercial needs? 

A carbon steel double deck floor scale is a heavy-duty weighing device designed to measure the weight of large and heavy objects. It consists of two layers (decks) of carbon steel, which provide enhanced stability and durability. These scales are commonly used in industrial and commercial settings where precision and reliability are paramount.

With high-precision sensors, clear digital displays, and multiple connectivity options, our floor scales integrate seamlessly into your operations, offering real-time data management and control. Safety features like overload protection and anti-slip surfaces ensure a secure working environment, giving you peace of mind while enhancing operational efficiency.


QC Weighing Floor Scale Catalog


QC Weighing Floor Scale catalog.pdf


Carbon Steel Floor Scale Specification - QC Weighing


Size 800/1000/1200/1500mm/2000mm/3000mm/customized
Capacity up to 10T
Lowest weighing height 40mm
Material Carbon steel
Power Supply 220V(AC)
Display Type LED/LCD


Regular Size Capability Division Features
0.8x0.8(m) Up to 10T 0.05KG~2KG
A) Double Deck

B) Material: Carbon Steel (pattern design)

C) U- Shape beams by moulds

D) Working temperature: -10℃ ~ 60℃

E) Select Equipped with: ramp, large screen display, instrument bracket, ground scale frame, wireless configuration, USB storage and recording function,weight over-limit alarm function, self-adhesive label printer, receipt printer, dot matrix printer


1.0x1.0(m)
1.2x1.2(m)
1.2x1.5(m)
1.5x1.5(m)
1.5x2.0(m)
2.0x2.0(m)
2.0x3.0(m)


platform scale packagefloor scale Wooden packingfloor scale package


Components of carbon steel floor scale


A carbon steel floor scale consists of several key components, each contributing to its functionality, durability, and precision. Here’s a breakdown of these components:


carbon steel floor scale accessories

1、Platform

Material: Constructed from carbon steel for superior strength and corrosion resistance.

2、Load Cells

Function: These are the sensors that measure the weight of the objects placed on the platform.

Configuration: Usually, multiple load cells (typically four) are used to ensure even weight distribution and accurate measurements.

3、Digital Indicator

Display: Provides a clear digital readout of the weight measurement.

Functions: May include tare, zero, units conversion, and other functionalities

4、Ramps (Optional)

Purpose: Facilitate the loading and unloading of wheeled carts, pallets, and other heavy objects.

Material: Stainless steel construction to match the durability of the platform.

5、Junction Box

Function: Connects the load cells to the digital indicator.

Material: Often made of stainless steel or another durable material to protect against environmental factors.

6、Feet/Leveling Pads

Material: Typically carbon steel or heavy-duty rubber.

Purpose: Adjustable to ensure the scale is level and stable on uneven surfaces.


Types of carbon steel floor scales


low profile Floor Scale carbon steel

Low-Profile Floor Scales


Low-profile floor scales are designed for ease of use, featuring a slim design that allows for easy loading and unloading of items. They are perfect for environments where space is limited and efficiency is crucial.

Portable Floor Scale

Portable Floor Scales


For businesses that require flexibility, portable floor scales are an excellent option. These scales are designed to be easily moved around, making them ideal for temporary setups or areas where the scale needs to be frequently relocated.

Pit-Mounted Floor Scales

Pit-Mounted Floor Scales


Installed in a pit so that the weighing platform is level with the floor, allowing for seamless loading and unloading.


Why Choose Carbon Steel Floor Scales


Durability and Strength

Carbon steel is renowned for its robustness, making these floor scales exceptionally durable. They can withstand heavy loads and harsh working conditions without compromising their structural integrity.


Cost-Effectiveness

Compared to other materials like stainless steel, carbon steel is more affordable while still offering high performance. This makes it a cost-effective solution for businesses needing reliable weighing equipment without breaking the bank.


Versatility in Applications

Carbon steel floor scales are versatile and can be used in various industries, from warehouses and factories to farms and retail stores. Their ability to handle different types of loads makes them a versatile tool for any business.


Benefits of Double Deck Design


Enhanced Stability

The double deck design of these scales provides added stability. This design reduces the risk of tilting or uneven weight distribution, ensuring accurate measurements.


Improved Weight Distribution

With two layers working together, the weight of the load is distributed more evenly. This helps in maintaining the integrity of the scale and prevents damage from overloading specific areas.


Increased Load Capacity

Double deck floor scales typically have a higher load capacity compared to their single deck counterparts. This makes them suitable for weighing extremely heavy items, common in industrial settings.


QC Platform scale frame


Common Mistakes to Avoid


  • Ignoring Weight Limits

Always adhere to the maximum weight limit of your scale to prevent damage and ensure accurate measurements.

  • Poor Maintenance Practices

Regular maintenance is crucial. Neglecting cleaning and calibration can lead to inaccurate readings and reduced lifespan of the scale.

  • Neglecting Calibration

Without regular calibration, scales can become inaccurate over time. Make calibration a routine part of your maintenance schedule.


Applications of Carbon Steel Floor Scale

scale application

Industrial and Manufacturing

Used in warehouses, factories, and production lines for weighing raw materials, finished products, and machinery parts. Essential for quality control and inventory management.

Food Processing

Ideal for environments where hygiene is crucial, such as in the processing and packaging of food products. Easy to sanitize and resistant to rust and contaminants.

Pharmaceuticals and Chemicals

Used for precise measurement of ingredients and products in laboratories and production facilities. Stainless steel construction ensures compliance with sanitary and safety regulations.

Logistics and Shipping

Facilitates accurate weighing of goods for shipping and receiving, ensuring compliance with transport regulations and optimizing shipping costs.


Comparing with Other Types of Floor Scales


Single Deck vs. Double Deck

Double deck scales offer enhanced stability and weight distribution compared to single deck scales, making them suitable for heavier and more demanding applications.

Stainless Steel vs. Carbon Steel

While stainless steel offers superior corrosion resistance, carbon steel provides a more cost-effective solution with adequate durability and performance for many industrial applications.

Analog vs. Digital Scales

Digital scales provide more accurate readings and are easier to read and integrate with other systems compared to analog scales. They are becoming the preferred choice in modern industries.


Floor Scale After Service - QC Weighing


1.Operator Training and Support

Provide ongoing training and support for operators responsible for using the truck scale. Ensure they understand proper operating procedures, safety protocols, and troubleshooting techniques to address common issues. Regular training sessions can improve efficiency and reduce the risk of operator errors.


2.Repair and Replacement of Components

Address any issues free and promptly in one year by repairing or replacing damaged or malfunctioning components. This may include replacing load cells, cables, junction boxes, or electronic parts that are no longer functioning properly(except for natural disasters and man-made damage).


3.Software Updates and System Upgrades

Stay updated with the latest software releases and system upgrades for the truck scale. Install software updates provided by the manufacturer to enhance performance, add new features, or address security vulnerabilities. Consider upgrading the scale's system hardware if needed to meet changing operational requirements.


4.Emergency Response and Service Agreements

Maintain service agreements with qualified technicians or service providers 24h remote hotline technical assistance to urgent service requests and provide onsite assistance when needed.



factoryExhibition


FAQs For Carbon Steel Floor Scale - QC Weighing


Q: How often should I calibrate my floor scale?

A: Regular calibration is essential for maintaining accuracy. Depending on usage, calibrate your scale monthly or quarterly.


Q: Can a carbon steel floor scale be used outdoors?

A: While carbon steel is durable, it may not be ideal for prolonged outdoor use without protection from the elements due to potential rusting.


Q: What is the average lifespan of a carbon steel floor scale?

A: With proper maintenance, a carbon steel floor scale can last many years. Regular cleaning and calibration significantly extend its lifespan.


Q: How do I know if my floor scale is accurate?

A: Perform regular calibration and check against known weights. If the scale consistently shows accurate measurements, it is functioning correctly.


Q: What are the signs of a failing load cell?

A: Erratic readings, no readings, or consistently inaccurate measurements can indicate a failing load cell. Regular inspection and testing can help identify these issues early.


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