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100T Industrial Heavy Truck Scales

  • QC weighing truck scale catalog.pdf

  • 100T Industrial Heavy Truck Scales

  • QC Weighing

  • Carbon Steel

  • 3X6~3.4X24(customized)

  • 100T

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QC Industrial Heavy Truck Scale Down Load


QC weighing truck scale catalog.pdf


Overview About Truck Scale


Introduction

Truck scales , play a crucial role in modern logistics and transportation, ensuring efficient and safe movement of goods while complying with regulatory standards. In this article, we'll delve into the various aspects of truck scales, their components, manufacturing process, installation process and applications.


Above-board Truck Scale


 Truck Scale — QC Weighing


Ordinary Specification

Model SCS-10 SCS-20 SCS-30 SCS-40 SCS-50 SCS-60 SCS-80 SCS-100 SCS-120 SCS-150 SCS-200
Max Capacity(T) 10 20 30 40 50 60 80 100 120 150 200
Standard Division(Kg) 5 10 10 10 20 20 20 50 50 50 50
Accurate Division(Kg) 2 2 5 5 5 5 10 10 10 20 50
Platform Size: W x L (M)                                                          Optimization Specification
3x6





3x7




3x8






3x9






3x10






3x12





3x14






3x16






3x18






3.4x16






3.4x18






3.4x21






3.4x24







Technical Parameters


Model No.: SCS-XXX

Material: Q235 Steel

Weighing Capacity: 10~200T

Platform Width: 3~3.4m or Customized

Platform Length: 6~24m or Customized

Plate Thickness: 8~14mm or Customized

Installation: Weighbridge

Scale Structure: U-Type Steel

Division: 5kg/10kg/20kg/50kg

Unit of Measure: kg or lbs

Accuracy: OIML III

HS Code: 8423891090

Sizes and colors can be customized according to your needs.


Components Of  Heavy Truck Scale


Here's a breakdown of the components of  truck scales:

Weighing Platform

This is the surface on which the truck rests during weighing. It's usually made of heavy-duty steel to withstand the weight of trucks and their cargo. The platform is supported by load-bearing beams that distribute the weight evenly across the scale.

Loading Ramps

These facilitate smooth transitions between truck beds and warehouse floors. Access ramps provide a smooth transition for trucks entering and exiting the scale platform. They are designed to handle heavy loads and accommodate different truck heights for seamless weighing.

Load Cells

These are the sensors responsible for measuring the weight of the truck as it drives onto the scale platform. Load cells are strategically placed at multiple points under the scale to accurately capture the weight distribution.

Indicator/Terminal

This is the device that displays the weight readings from the scale. Modern scale indicators come with digital displays and user-friendly interfaces for easy operation. They may also have connectivity options for data transmission and integration with other systems.

Software and Connectivity

Some advanced above-ground truck scales are equipped with software applications that manage and analyze weight data. They may also have connectivity features for remote access, data storage, and integration with fleet management systems.


Above board Truck Scale


Manufacturing Process Of Truck Scale


The manufacturing process of a truck scale involves several stages to produce a durable and accurate weighing system suitable for heavy-duty industrial use.



scale manufacturing process


Why Choose Truck Scale


In the world of logistics and transportation, the installation of truck systems has emerged as a practical and efficient solution for businesses looking to optimize their operations.


Features Of  Truck Scale

Above-ground truck scales offer a range of features that make them essential equipment for accurate and efficient weighing of heavy vehicles and cargo in industrial environments. Here are the key features of above-ground truck scales:


Heavy-Duty Construction


Truck scales are built with durable materials like steel or concrete to withstand heavy loads and harsh industrial conditions. This sturdy construction ensures longevity and reliability in weighing operations.


High Accuracy

These scales are designed to provide precise weight measurements, critical for industries such as logistics, agriculture, mining, and waste management where accurate load measurements are essential for operations and compliance.

Multiple Load Cells

Truck scales utilize multiple load cells strategically placed beneath the scale platform to evenly distribute weight and enhance accuracy. This design ensures reliable weight readings regardless of where the vehicle is positioned on the scale.

Modular Design

Many truck scales feature a modular design, allowing for easy assembly, disassembly, and relocation if necessary. This flexibility is beneficial for businesses that may need to move or expand their weighing operations.

Integration Benefits

Many truck scales are designed for seamless integration with other systems such as ERP software, fleet management systems, and logistics platforms.


Advantages Of Truck Scale

These systems, designed for loading and unloading trucks at ground level without the need for costly excavations, offer numerous advantages in terms of flexibility, cost-effectiveness, and ease of deployment. 

1.Cost-effectiveness

2.Flexibility in Location

3.Quick Setup and Deployment

4.Accessibility and Maintenance


Installation Process Of Truck Scale


The installation process of truck scales involves several steps to ensure proper setup and functionality. Here's an overview of the typical installation process:

1. Right Location

Before installation, we should choose the right place for truck scale installation. This may involve leveling the ground, ensuring proper drainage, and laying a stable foundation to support the scale. Grade the area to ensure a level surface for the scale platform and ramps. Selecting the appropriate site for an above-ground truck installation is crucial for efficient operations. Factors to consider include:

● Site Accessibility:

Ensuring easy access for trucks and other vehicles.

● Proximity to Facilities:

The installation should be located near storage areas or production lines for streamlined operations.


2. Assembly of Components

● Scale Platform Assembly Positioning Components

Position the scale platform components, including the main platform sections and support beams, on top of the concrete pad. Ensure all components are aligned correctly and securely fastened together. Installing Load Cells: Install the load cells beneath the scale platform at designated points. Connect the load cells to the junction box using appropriate cabling, ensuring proper calibration and alignment.

● Installation of Access Ramps Access Ramp Placement

Install access ramps at the entry and exit points of the scale platform to facilitate the movement of trucks onto and off the scale. Secure Attachment: Securely attach the ramps to the concrete pad and ensure they are level with the scale platform to allow smooth transition for vehicles.

● Electrical and Electronic Setup Junction Box Installation

Mount the junction box in a secure location near the scale platform. Connect the load cell cables to the junction box and ensure proper wiring and insulation to prevent interference or damage. Scale Indicator Installation: Install the scale indicator in a convenient location for operators to view weight readings. Connect the indicator to the junction box using appropriate cables and configure settings for accurate weight display.


3.Final Checks and Calibration

● Safety Inspections:

Conduct thorough safety inspections to ensure all components are properly installed and secured. Verify that guard rails, safety features, and signage are in place according to safety standards.

● Calibration:

Calibrate the above-ground truck scale using certified test weights to verify accuracy and reliability. Adjust settings on the scale indicator as needed to ensure precise weight measurements.


4.Testing and Commissioning

● Load Testing:

Perform load testing using calibrated test weights and actual vehicles to validate the scale's performance under varying load conditions.

● Commissioning:

Once testing is complete and the scale meets performance standards, commission the scale for operational use. Provide training to operators on scale operation, maintenance, and safety protocols.


Application Of  Truck Scales



scale application


• Warehousing and Logistics

Streamlining the movement of goods in distribution centers.

• Temporary Sites

Ideal for pop-up events or seasonal operations.

• Mining Industry

Determining the volume of extracted materials and ensuring compliance with transport regulations.

• Waste Management

Aiding in efficient disposal and recycling processes.



Factory Show Of Truck Scale


factoryExhibition


After Service —— QC Weighing


1.Operator Training and Support

Provide ongoing training and support for operators responsible for using the truck scale. Ensure they understand proper operating procedures, safety protocols, and troubleshooting techniques to address common issues. Regular training sessions can improve efficiency and reduce the risk of operator errors.

2.Repair and Replacement of Components

Address any issues free and promptly in one year by repairing or replacing damaged or malfunctioning components. This may include replacing load cells, cables, junction boxes, or electronic parts that are no longer functioning properly(except for natural disasters and man-made damage).

3.Software Updates and System Upgrades

Stay updated with the latest software releases and system upgrades for the truck scale. Install software updates provided by the manufacturer to enhance performance, add new features, or address security vulnerabilities. Consider upgrading the scale's system hardware if needed to meet changing operational requirements.

4.Emergency Response and Service Agreements

Maintain service agreements with qualified technicians or service providers 24h remote hotline technical assistance to urgent service requests and provide onsite assistance when needed.


FAQs For Truck Scales


Q:What is the difference between above-ground and pit-mounted truck scales?

A:Above-ground scales are installed on a surface level without excavation, whereas pit-mounted scales require a recessed pit for installation.


Q:Are above-ground truck installations suitable for all types of trucks?

A:Above-ground installations can accommodate a wide range of trucks, but it's essential to consider weight and size limitations.


Q:What are the maintenance requirements for above-ground truck scale installations?

A:Regular inspections and adherence to maintenance guidelines from manufacturers are essential to ensure safety and longevity.


Q:Can above-ground installations be relocated to different sites?

A:Yes, one of the key advantages is the ability to dismantle and relocate these systems to new locations.


Q:Are above-ground truck scales suitable for harsh weather conditions?

A:Yes, many above-ground truck scales are designed to withstand various weather conditions and outdoor environments.




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